| Customization: | Available |
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| After-sales Service: | 6 Months |
| Warranty: | 6 Months |
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Tungsten carbide buttons widely been used in mining in top hammer rock drill bits, down hole hammers, roller-cutters,long wall plough chisels, long wall shearer picks, raise boring reamers, and tunnel boring machines, used in quarrying, mining, tunneling, and civil construction industries. It is generally utilized as a button insert, mounted in a surrounding matrix of steel that forms the substance of the bit.
Tungsten carbide grade:The components of tungsten carbide are WC(hard phase) and cobalt (binder phase).The physical properties of alloy depend on the grain size of WC and the percentage of hard phase,we have dozens of material grades for your different applications.
Process introduction
1. The raw material has high purity, less impurity content, and the physical properties of the board are more stable.
2. Using spray drying technology, the material is protected by high-purity nitrogen under fully sealed conditions, which effectively reduces the possibility of oxygenation during the preparation of the mixture, and the purity is better, and the material is not easy to be dirty.
3. Uniform density: 300Mpa isostatic press is used to effectively avoid the occurrence of pressing defects, and the density of the blank is more uniform.
4. The compactness of the gripper inserts is excellent, and the strength and hardness indicators are good: the Sinter-HIP low-pressure sintering technology is used to effectively reduce the pores inside the board and the quality is more stable.
Our carbide gripper pads was done by HIP sintering, it provide extra 30% on bending strength compare to normal quality, which means our tips will be strong enough when meet heavy impact. Also, it will have longer tool life (better wear resistance) for you to use our tips.
*Sinter-HIP is a method of thermal consolidation for cemented carbide wherein the simultaneous application of heat and pressure fully consolidates the carbide during the sintering process.
Main Grade list
It is very important to select the right grade to match the using purpose, need to find the perfect balance between hardness and bending strength, so we have to consider the physical properties of the processing object, as well as the working condition for tools.
| Grade | Density | Hardness | TRS | Application |
| (G/Cm3) | (HRA) | (Mpa) | ||
| YG4C | 15 | 89.5 | 1800 | Mainly used as small buttons for percussion bits and as the inserts of rotary prospecting bits to cut soft, medium-hard formations. |
| YG6 | 15 | 90 | 1700 | Mainly used as the buttons of small and medium-sized percussion bits and as the inserts of rotary prospecting bits to cut soft, medium-hard formations. |
| YG8 | 14.7 | 88.5 | 2200 | Mainly used as the buttons of small and medium-sized percussion bits and as the inserts of rotary prospecting bits to cut soft, medium-hard formations. |
| YG8C | 14.7 | 88 | 2300 | Mainly used as the buttons of small and medium-sized percussion bits and as the inserts of rotary prospecting bits to cut soft, medium-hard formations. |
| YG9C | 14.5 | 87 | 2400 | Mainly used as the inserts and buttons for rotary-percussive bits, coal-cutting bits and tricone bits to cut medium-hard and hard formations. |
| YG11C | 14.4 | 86.5 | 2450 | Chiefly for the inserts and buttons of heavy rock drill bits and rotary-percussive bits, coal-cutting bits and tricone bits to cut medium-hard and hard formations. |
| YG13C | 14.3 | 86 | 2500 | Mainly used as the inserts and buttons of tricone bits rotary-percussive bits and heavy rock drill bits to cut medium-hard and hard formations. |
| YG15 | 14 | 86.5 | 2500 | It is stronger, and is mainly used as the inserts and buttons of rotary-percussive bits, heavy rock drill bits to cut hard and very hard formations. |
| YG16 | 14.10-14.30 | 87.5 | 2400 | It is mainly used for making cemented carbide substrate tips to be used in PDC cutters for excavating coal and oil field PDC bits. |
| YG20 | 13.40-13.70 | 85 | 2254 | Mainly for the stamping dies used in the conditions of heavy impact load and large stress. |
What's the advantage of our parabolic carbide buttons?
1.Using 100% virgin powder, which make the buttons has better bending strength and hardness, it has longer lifespan.
2.Strict quality checking ensure every batch of products meet customers' requirements.
3.A wide range of tungsten carbide grade and size for selection.
4.OEM is available, we can make the products based on customers' drawings.
Advantages:
Enhanced Productivity: The parabolic shape, coupled with the hardness of the carbide material, increases drilling speed and efficiency, resulting in improved productivity and cost-effectiveness.
Extended Lifespan: The superior wear resistance of the carbide button significantly prolongs its lifespan, reducing the frequency of replacements and minimizing downtime.
Superior Performance: The optimized design and exceptional hardness ensure consistent and reliable performance even in the most challenging drilling conditions.
Compatibility: The Parabolic Carbide Button is compatible with various drilling equipment and can be easily integrated into existing drilling systems.
After Sales Service:
Our company is committed to providing exceptional after-sales service to ensure customer satisfaction. We offer comprehensive technical support, including assistance with product selection, installation guidance, and troubleshooting. Additionally, we provide warranty coverage for the shield TBM cutters, offering peace of mind and assurance of product quality.
Our Test lab and Equipment
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