Product Description
All our carbide segmented hex dies are made by high-precision fixture with imported tungsten steel and advanced hot pressing process. It has improved the defect of swelling on the side and emerging the six strips under normal use.
We Jetvision manufacture Segmented Hex carbide Dies for Carbide Cold Heading Dies used in fastener industry, hole size: H6~H50 (mm). We have many satisfied customers in the field of fasteners specially High-strength Fastener, Special care is taken to determine the grade of Carbide which is to be used in these carbide dies.The Hex on Hex design uses trapezoid shaped sections, which helps disperse the impact shocks more effectively aiding increased mold life.
Feature
Carbide molds characteristics:
1.Good Wear Resistance
Tungsten carbide possesses high wear resistance, which could guarantee long-term work of drawing die within any drawn amount and ensure the size and precision of products.
2.Excellent Polishing
Carbide has a good polishing, which can be processed like mirror, thus ensuring high-quality of metal surface.
3.Small Adhesion
In the drawing process, the drawing die keep little adhesion with metal processed, thereby enhancing the durability of drawing die, and make processing material to acquire high-quality gloss finish for surface.
4.Small Friction Coefficient
In the drawing process, small frictional resistance can greatly reduce the power loss, thus enhancing efficiency.
5.High Coefficient of Thermal Conductivity
In the drawing process, heat can be conducted away very well.
6.Good Corrosion Resistance
The property is in the wet lubricated stretch, especially in the acidic lubricated stretch, to become more superior.
Quality Control
During production process, we adopt the advanced production system and modern technology to monitor all-round quality control from the raw material to final product.
1. Chemical component analysis of the raw material
2. Chemical analysis of the RTP powder
3. Physical property testing and deformation of the trial products
4. Testing the tolerance and deformation of the trial products
5. Testing the physical properties of every batch of the sintered products
6. Flaw detection of the molds and end products
7. Testing the size, precision and defects of the end products
Grade List
Reasonable choice of carbide grade will greatly improve the service life of carbide dies/molds.
Carbide Grade |
Density |
Hardness |
TRS |
Impact Force |
Application Recommend |
g/cm³ |
HRA |
N/mm2 |
kgf/cm2 |
KG1 |
14.96 |
91.8 |
3200 |
0.45 |
Tungsten carbide precise parts |
KG2 |
14.95 |
90.5 |
3250 |
0.48 |
High toughness drawing stamping die |
KG3 |
14.61 |
89.3 |
3400 |
0.62 |
Powder metallurgy |
KG5 |
14.31 |
88.2 |
4000 |
0.8 |
Tungsten carbide plate |
ST1 |
13.4 |
84.8 |
2800 |
0.85 |
Screw&Nut carbide dies |
ST6 |
13.9 |
85.8 |
2780 |
0.8 |
High toughness stainless steel die |
ST7 |
13.4 |
85 |
2800 |
0.85 |
Tungsten carbide plate |
VA80 |
13.58 |
83.8 |
2800 |
0.89 |
Screw carbide dies nest plate |
VA90 |
13.39 |
82.5 |
2600 |
0.95 |
High toughness stamp die |
VA95 |
13.1 |
81.5 |
2150 |
0.97 |
Cavities and cores in Nut die |
Jetvision can build per all kinds of carbide dies per your drawing,feel free to send the drawing to us, our professional engineering team will evaluate and quote you a reasonable price with high level quality. PVD/CVD coating die is alternative too which can increase the service life of dies.
Our Advantages
1) 100% virgin raw material
2) Customized,We have over 20 years' experience in the shaped tungsten carbide products
3) Various kinds of material grades are available based on customer's application
4) we have professional advanced production line and inspection equipment to ensure high quality products.
5) Advanced technology with precision ground and high polishing process
6) High wear resistance, high hardness and impact toughness
7) Excellent after-sales service
Packaging & Shipping
Package and Delivery Information (support customization)
1.One plastic pipe pack one piece,10 pcs per group
2.Put goods enclosed with air bubble paper into box
3.Other package is accepted according to customer's requirement
FAQ
Q1 : Are you Factory or trading company ?
We are Factory with 20 years of production experience.
Q2: What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning,
stoving, oil coating, cover pressing, testing, package.
Q3: How to control the products quality?
All products will be tested before bulk production, and we will check the physical properties, shape and tolerance for ensuring qualified products before shipping.
Q4: What is the transportation?
If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large quantity, by sea.
Q5: Can you provide OEM service?
Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products
Q6: How to place an order for Good performance nonstandard products by stellite alloy? 1. Fill your Order List in our online
Inquiry System (Also you can directly contact our salesperson by E-mail / Skype / Whats App) 2. We will make a feedback to you ASAP after receive your order list.
Q7: What's your delivery time ?
For the normal type which we have mold it takes 7-15 days after receiving the advance payment. For the non standard which we do not have mold it takes 15-35 days after receiving the advance payment.
Q8:How to contact us?
You can Contact me by E-mail, Trademanager, Skype, Mobile, whatsapp and so on