Tungsten Carbide Studs Hpgr for High Pressure Grinding

• Customization: Available
• After-sales Service: 6 Months
• Warranty: 6 Months
• Model NO.: B013
• Certification: ISO 9001:2000
• Standard: AISI, ASME, ANSI, ASTM
• Surface Treatment: Customised
• Manufacturing Process: Customised
• Material: 100% Virgin Powder
• Delivery Time: 15-20 Days
• Supply Capacity: 99999/Month
• Finishing: Polishing
• Hardness: Hra89-Hra92.5
• Shipment: by Express/Air/Sea
• Transport Package: Cartons/ Wooden Cases
• Specification: fine, medium
• Trademark: oem&odm
• Origin: China
• HS Code: 8209009000
• Production Capacity: 99999PCS/Month

Product Description

Application
Tungsten carbide studs is for high pressure grinding roll, which install on the high pressing machine, thanks to the high wear resistance of our tungsten carbide studs, the working life increased effectively. Qualified carbide studs should with good wear resistance and high compressive strength. Our carbide studs with above characters is suitable for grinding cement clinker, limestone, iron ore, copper, diamond ore...etc. As the core part of vertical impact crusher (sandstone equipment ), carbide column nails is widely used in mining, sand and gravel, cement, metallurgy, hydropower engineering and other industries, aiming at these behaviors that need to withstand high-speed impact and strong wear resistance, using cemented carbide is an ideal choice.

Advantage
What's the advantage of our tungsten carbide studs?

1. Flat top design can protect the studs from being destroyed by stress concentration.
2. Round edges avoid the stubs being damaged during using.
3. HIP sintering ensure good compactness and high toughness for the products.
4. Special surface grinding can increase the surface hardness.
5. Experienced advice to help you on any design products.

Main Grade
It is very important to select the right grade to match the using purpose, YG6C/YG8C/YG11/YG15 and other grades is available. Please contact us for professional advice, we will advise based on your detailed requirements.



Size information
Here are the main size of our carbide studs, also we can make these buttons according to customers' drawings.

Carbide studs HPGR	Product name	Dimension
		Diameter(mm)	Height(mm)
	JC2035	20	35
	JC2040	20	40
	JC1635	16	35
	JC1645	16	45

HPGR studs are made of tungsten carbide as the core part of the high-pressure grinding roller, which is tough and can resist high pressure and high impact. Because of these advantages, they are widely used in mining, sand and gravel, cement, metallurgy, hydropower engineering, and other industries.

Tungsten carbide studs for HPGR offer superior wear resistance, enhanced grinding efficiency, extended service life, improved product quality, versatility in application, and comprehensive technical support. By incorporating these specialized components into your HPGR operations, you can maximize productivity, reduce costs, and achieve superior grinding performance.


Features:
Superior Wear Resistance: Carbide studs are engineered with high-quality carbide materials known for their exceptional hardness and wear resistance. They withstand extreme forces and abrasive conditions, ensuring prolonged tool life.
Enhanced Grinding Efficiency: The unique design of carbide studs improves grinding efficiency, resulting in higher throughput and finer particle size distribution.
Extended Service Life: By using carbide studs, the service life of HPGR rolls is extended, reducing downtime and maintenance costs.
Improved Product Quality: Carbide studs provide precise and consistent crushing and grinding performance, leading to improved product quality with uniform particle size distribution.
Customizable: Carbide studs can be customized to meet specific application requirements, ensuring optimal performance in various grinding environments.

Advantages:
Optimal Performance: Carbide studs for HPGR optimize the interaction between the material being processed and the machine, enhancing grinding efficiency and overall performance.
Cost Savings: Extended service life and reduced downtime for roll replacements result in cost savings for HPGR operations.
Improved Productivity: With enhanced grinding efficiency, carbide studs contribute to higher throughput and improved productivity.
Enhanced Product Quality: Carbide studs ensure consistent and high-quality crushed and ground materials, maximizing the value extracted from the grinding process.

Application Scenario:
Carbide studs for HPGR are ideal for grinding applications in industries such as:
Mining: Efficiently grind hard ores and minerals, extracting valuable materials.
Cement: Crush and grind cement clinker, enhancing the production of high-quality cement.
Aggregates: Optimize the crushing and grinding of aggregates for construction and infrastructure projects.

After-sales Service:
We are committed to providing excellent after-sales service for carbide studs for HPGR. Our dedicated support team offers technical assistance, guidance on stud selection and installation, and prompt resolution of any product-related issues. We strive to ensure customer satisfaction and provide comprehensive support throughout the product's lifecycle.

FAQ:
Q: How do carbide studs for HPGR improve grinding efficiency?
A: Carbide studs optimize the grinding process by enhancing the interaction between the material and the machine, resulting in improved efficiency and higher throughput.

Q: Can carbide studs be customized for specific applications?
A: Yes, carbide studs can be customized to meet specific application requirements, ensuring optimal performance in different grinding environments.

Q: What benefits do carbide studs offer in terms of product quality?
A: Carbide studs provide consistent and precise crushing and grinding performance, leading to improved product quality with uniform particle size distribution and enhanced liberation of valuable materials.

Q: Do carbide studs require special maintenance?
A: Carbide studs are designed for durability and minimal maintenance. Regular inspections and cleaning are recommended to ensure optimal performance and longevity.

Q: How can I get technical assistance for carbide studs for HPGR?
A: Our dedicated support team is available to provide technical assistance and guidance on stud selection, installation, and maintenance. Simply reach out to our customer service for prompt support.

Q: What is the typical lifespan of Carbide studs for HPGR?
A: The lifespan of Carbide studs for HPGR can vary depending on the specific application and operating conditions. However, with their exceptional wear resistance and durability, they typically offer a longer service life compared to traditional studs.

Q: How do Carbide studs for HPGR contribute to cost savings?
A: Carbide studs for HPGR contribute to cost savings in multiple ways. Their extended service life reduces the frequency of roll replacements, minimizing downtime and maintenance costs. Additionally, their superior wear resistance reduces the need for frequent stud replacements, further reducing operational expenses.

Q: Can Carbide studs for HPGR be reconditioned or refurbished?
A: Depending on the specific circumstances, Carbide studs for HPGR can sometimes be reconditioned or refurbished. It is recommended to consult with the manufacturer or supplier for guidance on reconditioning options and suitability for your specific needs.

Q: Are Carbide studs for HPGR compatible with all HPGR machine models?
A: Carbide studs for HPGR are designed to be compatible with various HPGR machine models. However, it is important to consult the manufacturer or supplier to ensure compatibility with your specific HPGR machine model and specifications.

Q: How can I ensure proper installation of Carbide studs for HPGR?
A: Proper installation of Carbide studs for HPGR is crucial for optimal performance. It is recommended to follow the manufacturer's guidelines and instructions for installation. Additionally, seeking assistance from technical experts or utilizing professional installation services can help ensure correct and precise installation.

Q: What maintenance practices are recommended for Carbide studs for HPGR?
A: Regular inspections and cleaning are recommended to maintain the performance of Carbide studs for HPGR. This includes removing any debris or buildup that may affect their functionality. It is advisable to follow the manufacturer's maintenance recommendations for the specific studs you are using.

Q: Can Carbide studs for HPGR be used in other grinding applications?
A: While Carbide studs for HPGR are primarily designed for HPGR machines, their exceptional wear resistance and durability make them suitable for other grinding applications as well. However, it is important to consider the specific requirements and consult with the manufacturer or supplier to ensure their suitability for alternative grinding applications.

Q: How can I obtain replacement Carbide studs for HPGR?
A: Replacement Carbide studs for HPGR can be obtained through authorized manufacturers or suppliers. It is advisable to reach out to them directly to inquire about availability, specifications, and ordering processes.

What is the difference between carbide and tungsten carbide?
The general term "carbide" simply means it's a compound using carbon and a less electronegative element. Tungsten carbide contains equal parts carbon and tungsten and starts life as a powder.

What is tungsten carbide used for?
Tungsten carbide | chemical compound | Britannica
tungsten carbide, an important member of the class of inorganic compounds of carbon, used alone or with 6 to 20 percent of other metals to impart hardness to
cast iron, cutting edges of saws and drills, and penetrating cores of armour-piercing projectiles.