Customised Chisel (conical) Carbide Buttons Drilling Tool for Hard Rock Environments

• Customization: Available
• After-sales Service: 6 Months
• Warranty: 6 Months
• Model NO.: B014
• Certification: ISO 9001:2000
• Standard: AISI, ASME, ANSI, ASTM
• Surface Treatment: Grounded
• Manufacturing Process: Customised
• Material: 100% Virgin Powder
• Delivery Time: 15-20 Days
• Supply Capacity: 99999/Month
• Shipment: by Express/Air/Sea
• Features: High Hardness and Impact Toughness
• Transport Package: Cartons/ Wooden Cases
• Specification: fine, medium
• Trademark: oem&odm
• Origin: China
• HS Code: 8209009000
• Production Capacity: 99999PCS/Month

Product Description

Product Description:
The Conical Carbide Button is a cutting-edge drilling tool designed to excel in challenging drilling and mining operations. Constructed with precision using top-grade cemented carbide, these conical-shaped buttons feature a tapered design that ensures optimal penetration and exceptional cutting performance in hard rock formations and abrasive materials. With the Conical Carbide Button, you can achieve superior drilling efficiency and productivity, even in the most unforgiving drilling conditions.

Features:
Conical-shaped design with a tapered tip for increased penetration rate and concentrated force.
Manufactured with high-quality cemented carbide (tungsten carbide and cobalt binder) for outstanding hardness and wear resistance.
Suitable for use in rotary drilling methods, offering stability and precision during the drilling process.
Efficient chip evacuation ensures uninterrupted drilling, preventing tool jamming.
Versatile compatibility with a wide range of drilling equipment for enhanced versatility.


Description
Product name: chisel(conical) carbide buttons for low air pressure DTH drill bits
Material: 100% virgin powder
Grain size: fine, medium
Finish: grounded
Feature:high hardness and impact toughness
Business type: manufacturer
Shipment: By express/air/sea
Delivery time:15-20 days

Application
Chisel (conical) carbide buttons mainly used for DTH drill bits, threaded drill bits and tri-cone drill bits.The chisel carbide buttons has high hardness and impact toughness, as well as good mechanical & chemical stability, it suitable for DTH drill bits, threaded drill bits and cone drill bits. The tolerance of these conical buttons can reach +0/-0.01mm.

Advantage
What's the advantage of our chisel carbide buttons?

1. Using original powder, isostatic pressing machine, HIP sintering furnace.
2. Strict quality checking ensure every batch of products meet customers' requirements.
3. Various tungsten carbide grade and size for selection.
4. On-line service for any questions about the products.

Main Grade list
It is very important to select the right grade to match the using purpose, need to find the perfect balance between hardness and bending strength, so we have to consider the physical properties of the processing object, as well as the working condition for tools.
 

Grade	Cobalt (%)	Density (g/cm3)	Hardness (HRA)	TRS(Mpa)	Recommended Application
JV06A	6	14.9	91	2900	Used for DTH drill bits, suitable for hard and extra hard formation
JV06D	6	14.9	90	2700	Used for DTH drill bits and cone drill bits, suitable for medium-hard formation.
JV08D	8	14.85	89.5	2600	Used for DTH drill bits and cone drill bits, suitable for medium-soft formation.

Size information
Here are the main size of our parabolic carbide buttons, also we can make these buttons according to customers' drawings.

Chisel carbide buttons	Product name	Dimension
		Diameter(mm)	Height(mm)	Angle(a°)
	JC7210	7.2	10	60.0
	JC8212	8.2	12	58.0
	JC9213	9.2	13	56.0
	JC1015	10.2	15	58.0
	JC1116	11.2	16	55.0
	JC1217	12.2	17	55.0
	JC1319	13.2	19	55.0
	JC1420	14.2	20	55.0
	JC1521	15.2	21	55.0
	JC1625	16.3	25	45.0

Advantages:
Enhanced Penetration Rate: The conical design of the carbide button concentrates the force at the tip, allowing for improved penetration into hard rock formations.
Exceptional Durability: Made from premium-grade cemented carbide, the Conical Carbide Button offers exceptional wear resistance, ensuring a longer tool life and reduced downtime.
Precision Drilling: The tapered tip design allows for better stability and precision during drilling, resulting in accurately placed boreholes.
Versatility: Suitable for a variety of applications, including mining, construction, geotechnical drilling, and oil and gas exploration.
Consistent Performance: With its high-quality materials and precise manufacturing, the carbide button delivers consistent and reliable performance in various drilling conditions.

Application Scenario:
The Conical Carbide Button is ideally suited for drilling in demanding rock formations, making it a valuable tool in several application scenarios, such as:
Hard Rock Drilling: Perfect for drilling in challenging and abrasive rock formations, including granite, quartzite, and gneiss.
Mining Operations: Essential for both surface and underground mining, offering efficient exploration and extraction capabilities.
Construction Projects: Suitable for drilling in hard rock during construction activities like foundation piling and tunneling.
Geotechnical Drilling: Crucial for geotechnical surveys and soil investigation in various geological conditions.

After-sales Service:
We take pride in offering exceptional after-sales service to our customers. Our dedicated support team is readily available to address any inquiries or concerns related to the Conical Carbide Button. Additionally, we provide a warranty on our products to ensure customer satisfaction and confidence in their purchase.

FAQ:
Q1: Is the Conical Carbide Button suitable for use in rotary drilling?
A: Yes, the Conical Carbide Button is designed specifically for rotary drilling methods, providing stability and precision during the drilling process.

Q2: Can the Conical Carbide Button withstand extreme drilling conditions?
A: Absolutely! Constructed with high-quality cemented carbide, the carbide button is built to withstand the rigors of challenging drilling environments, ensuring exceptional performance and durability.

Q3: How often should I replace the Conical Carbide Button?
A: The replacement frequency depends on various factors, such as drilling conditions and intensity of use. However, due to its exceptional wear resistance, the carbide button offers an extended tool life, reducing the need for frequent replacements.

Q4: Can the Conical Carbide Button be used for oil and gas exploration?
A: Yes, the Conical Carbide Button is versatile and suitable for use in oil and gas exploration, offering efficient drilling capabilities in hard rock formations.





A conical carbide button, also known as a conical carbide insert or conical carbide bit, is a type of cutting tool used in various industrial applications, particularly in drilling and mining operations. It is made from cemented carbide, which is a composite material composed of carbide particles (usually tungsten carbide) bonded together with a metal binder (commonly cobalt).

The conical carbide button is characterized by its conical or tapered shape, which provides several advantages in drilling and cutting applications:

Increased penetration rate: The conical shape allows for a more concentrated force at the tip of the button, resulting in better penetration into the material being drilled or cut. This is especially beneficial in hard rock drilling or abrasive materials.

Enhanced stability: The conical design provides better stability and balance to the cutting tool, reducing vibrations and improving precision during the drilling or cutting process.

Reduced impact on the machine: Due to its optimized shape, the conical carbide button experiences lower stress during operation, leading to less wear on the machine and longer tool life.

Efficient chip evacuation: The conical shape facilitates the removal of chips or debris from the cutting area, preventing clogging and ensuring smooth operations.

Conical carbide buttons are widely used in various industries, including mining, construction, oil and gas drilling, and tunneling. They are typically used in combination with other carbide buttons and cutting tools to form drill bits, reamers, and other cutting equipment used in heavy-duty applications.