Wholesales Yg6 Yg8 Yg10 Yg12 Yg15 Tungsten Carbide Nail Making Mould Punching Cutter for Nails Making Carbide

• Customization: Available
• Warranty: 6months
• Application: Household Appliances, Electronic, Hardware, Car, Commodity, Home Use
• Model NO.: Z112
• Material: Tungsten Carbide
• Processing Method: Punching and Shearing Mould
• Technics: Forming Die
• Process Combination: Single-Process Mould
• Manufacturing Technology: Computer Technology
• Driving Motor Type: Permanent Magnet
• Mold Cavity Technology: CNC Milling
• Milling Speed: High Speed
• Parts Detection Method: Geometric Detection
• After-sales Service: Yes
• Grade: Yg8,Yg10.Yg15,Yg20.Yg18,Yg16
• Product Material: 100%Virgin Tungsten Carbide
• Feature: Wear Resistance
• Usage: Bolts, Rivets, Heading of Screws and Nuts
• Type: Tungsten Carbide Dies
• Transport Package: Carton
• Specification: customised
• Trademark: ODM&OEM
• Origin: China
• HS Code: 8209009000
• Production Capacity: 500000PCS/Year

Product Description

Tungsten Carbide Nail Dies are specialized tooling components used in the production of nails, rivets, and other fasteners. They are typically employed in high-speed nail-making machines, where their durability and precision are essential for efficient manufacturing.

Tungsten carbide die/carbide nail cutter is used for making steel nails, also called tungsten carbide die/carbide dies/carbide cold heading dies/punching dies, made by solid carbide material.
Tools for nail making machine are:
Gripper dies
Cutter dies
Header die

Product Application
1. Forming or stamping dies for metal powders and nonmetal powders Punching & stamping tools under large stress.
2. Impact resistance forging dies,hot-press forging dies and rollers.
3. For various dies made by cold forging,cold stampling and hot forging.
4. Carbide dies for wear resistance or impact resistant application.

The wire is fed into the nail making machine. The wire is gripped by a pair of gripper dies. While the gripper dies hold the wire in place, the free end of the wire is struck by a mechanical hammer, which forms the head of the nail.
 
A set of shaped cutters strike the other end of the wire. This cutter forms the point of the nail and at the same time cut the nail from the rest of the wire. The gripper dies release and feed the wire forward for the next nail. The formed nails are then collected in bins.
Gripper dies can be used for making nails from copper, stainless steel, aluminum, iron, zinc and many more.
Gripper Dies are those dies which are used in making nails in fasteners industries



Iron Nail machine Spare Parts
Nail Mould/Grip Die: To clamp the wire for the nail knife to cut, to make different diameter nails, it needs to change different nail mould.
Nail cutter/Nail knife: To cut the steel wire and make the nail point
Pin Punch/Hammer: To make nail head, and also nail head can be customized with customer's simple logo


Tungsten carbide grade:The components of tungsten carbide are WC(hard phase) and cobalt (binder phase).The physical properties of alloy depend on the grain size of WC and the percentage of hard phase,we have dozens of material grades for your different applications.

Key Features of Tungsten Carbide Nail Dies:
Extreme Hardness:
Tungsten carbide is exceptionally hard, enabling the die to resist wear and deformation, even under the high pressures and repetitive impacts common in nail production.
Wear and Abrasion Resistance:
Ensures the die maintains its shape and functionality over extended use, reducing the frequency of replacements.
Heat Resistance:
Performs reliably at the high temperatures generated during high-speed operations, preventing thermal deformation.
Precision:
Allows for the consistent production of nails with uniform dimensions and high-quality finishes.
Corrosion Resistance:
Protects the die against oxidation and corrosion, ensuring durability even in challenging environments.

Applications:
Nail Manufacturing:
Used to produce nails of various shapes and sizes, including smooth shank, spiral shank, and ring shank nails.
Rivet Production:
Creating precision rivets for automotive, aerospace, and industrial applications.
Wire Products:
Shaping wires into fasteners or other components.

Production Process


Types of Tungsten Carbide Nail Dies:
Header Dies:
Used for forming the head of the nail during the stamping process.
Pointing Dies:
Shapes the tip of the nail, ensuring sharpness and uniformity.
Shank Forming Dies:
Designs the body of the nail, including smooth, spiral, or ringed patterns.

Advantages of Tungsten Carbide Nail Dies:
Longevity: Significantly longer service life compared to steel dies.
Cost Efficiency: Reduces downtime and maintenance costs due to lower replacement frequency.
High Speed Production: Supports consistent output in automated nail-making machines.
Quality Assurance: Maintains tight tolerances, ensuring each nail meets exact specifications.

Package and Delivery Information (support customization)
1.One plastic pipe pack one piece,10 pcs per group
2.Put goods enclosed with air bubble paper into box
3.Other package is accepted according to customer's requirement

Why Choose Us
We can supply various types of cemented carbide cutting tools and spare parts for electric tools, such as tungsten carbide composite rods, tungsten carbide plate and strip, carbide ball, carbide nozzle, carbide insert, carbide wear parts, carbide rollers, CNC cutters, endmills, circular saw blades, saw tips, custom tungsten carbide products and DTH drill bits and hammer etc. used for mining, road and bridge construction, oil etc.Our company has in the word advanced production equipment such as pressure sintering furnace, isostatic cool pressing, actomatic pressing machines, subsequent inner stress relieving processing system , complete quality control and check out equipment and so on. Our products are widely sold all over the world for their high quality and competitive prices. Most of our products had been exported to America, Europe, Middle East and Southeast Asia markets.We believe that the cooperation with Jetvision should be your best choice.

Our Advantages:
1)Choose different types of raw materials according to different working conditions
2)Customize products as per customer's drawings to meet the special needs
3) Various kinds of material grades are available based on customer's application
4) We have a strict quality process based on ISO9001-2015 and professional inspection tools  such as metallographic examination, caliper, micrometer, thread gauge, 3D imaging instrument.
5) Advanced technology with precision ground and high polishing process
6) High wear resistance, high hardness and impact toughness
7) Excellent after-sales service

FAQ:
1.Q:What's your common incoterms used?
A:EXW, FOB, CIF, FCA.
2.Q:What is your payment terms ?
A:T/T 100% in advance Or 60% deposit, 40% before shipment. Negotiable based on customers' credibility and order amount.
3.Q:What is the lead time for carbide parts ?
A:Usually it is 35-45 calendar days based on order qty.
4.Q:How do you ensure products quality?
A:We have a strict quality process based on ISO9001-2015 and professional inspection tools  such as metallographic examination, caliper, micrometer, thread gauge, 3D imaging instrument.
5.Q:Which countries do you trade with?
A:Our products are exported to USA, UK, Russia, India, Singapore, UAE, Iraq, Pakistan, Norway, Hungary, etc.