High Wear Resistance Parabolic Tungsten Carbide Buttons for Coal Mining

• Customization: Available
• After-sales Service: 6 Months
• Warranty: 6 Months
• Model NO.: Customized size
• Certification: ISO 9001:2015
• Standard: AISI, ANSI, GB
• Surface Treatment: Polishing
• Manufacturing Process: Sintering and Pressing
• Material: Tungsten Carbide
• Grade: Yg6,Yg8,Yg10,Yg15,K10,K20,K30,K40
• Hardness: 86-90hra
• Density: 14-14.9g/cm3
• T.R.S: 2800-3000MPa
• Grain Size: Fine, Medium, Coarse
• Transport Package: by Carton/Pallet
• Specification: Piece
• Trademark: OEM
• Origin: Made in China
• HS Code: 8209009000
• Production Capacity: 50ton/Year

Product Description

 

Product Description

Parabolic carbide buttons mainly used for DTH drill bits and tri-cone drill bits. It's suitable for medium hard rock formation. The parabolic carbide buttons has precise measurement, which make it tightly welded and firmly into the drill. The balance of the hardness and bending strength is very important for the carbide buttons, so we developed corresponding carbide grade for different formation.

 

Main Grade list

It is very important to select the right grade to match the using purpose, need to find the perfect balance between hardness and bending strength, so we have to consider the physical properties of the processing object, as well as the working condition for tools.

Grade	Cobalt (%)	Density (g/cm3)	Hardness (HRA)	TRS(Mpa)	Recommended Application
JV06D	6	14.9	90	2700	Used for DTH drill bits and cone drill bits, suitable for medium-hard formation.
JV08D	8	14.85	89.5	2600	Used for DTH drill bits and cone drill bits, suitable for medium-soft formation.

 

Size information
Here are the main size of our parabolic carbide buttons, also we can make these buttons according to customers' drawings.


Product Description:
The Parabolic Carbide Button is a cutting-edge tool designed for various drilling and cutting applications. Made from high quality carbide material, it features a parabolic shape that enhances its performance and durability. This innovative design ensures efficient rock penetration and maximizes productivity in demanding industries such as mining, construction, and oil exploration.

A parabolic carbide button refers to a specific type of cutting tool insert used in various industries, particularly in mining and drilling applications. The term "button" refers to the small, cylindrical shape of the insert.

Carbide buttons are made from tungsten carbide, a compound known for its exceptional hardness and wear resistance. The parabolic shape of the button is designed to optimize the cutting performance and efficiency of the tool. The parabolic profile typically features a rounded top surface with a curved shape, allowing for improved stability and reduced cutting forces.

These buttons are commonly used in rock drilling tools, such as drill bits for mining, construction, and oil and gas exploration. The hardness of the carbide material helps the button withstand the high stresses and abrasion encountered during drilling operations. The parabolic shape enhances the cutting action by distributing the load evenly, reducing the risk of chipping or fracturing the insert.

The specific design and dimensions of parabolic carbide buttons can vary depending on the application and the manufacturer. The buttons are often brazed or mechanically fastened onto the body of the drilling tool, allowing for easy replacement when they become worn or damaged.

Overall, parabolic carbide buttons play a crucial role in enhancing the efficiency and durability of drilling tools, making them well-suited for demanding applications where high-performance cutting is required.


Features:
Parabolic Shape: The unique parabolic shape of the carbide button concentrates the cutting force, enabling faster and more effective rock drilling and cutting.
Exceptional Hardness: Crafted from premium-grade carbide, the button offers outstanding hardness and wear resistance, ensuring a longer lifespan and reduced tool maintenance.
Optimal Chip Evacuation: The parabolic design facilitates efficient chip evacuation, preventing clogging and promoting smooth and uninterrupted drilling operations.
Versatile Application: The Parabolic Carbide Button is suitable for a wide range of drilling and cutting tasks, including mining, quarrying, tunneling, and well drilling.

Application Scenarios:
Mining Industry: The Parabolic Carbide Button excels in underground and surface mining operations, enabling efficient drilling of blast holes and extraction of minerals.
Construction Sector: It finds application in construction projects, facilitating the drilling of foundation holes, tunneling, and excavation work.
Oil Exploration: The carbide button is well-suited for drilling oil wells, offering high penetration rates and longevity in harsh drilling environments.

 

Our Advantages

What's the advantage of our parabolic carbide buttons?
1.Using 100% virgin powder, which make the buttons has better bending strength and hardness, it has longer lifespan.
2.Strict quality checking ensure every batch of products meet customers' requirements.
3.A wide range of tungsten carbide grade and size for selection.
4.OEM is available, we can make the products based on customers' drawings.


Advantages:
Enhanced Productivity: The parabolic shape, coupled with the hardness of the carbide material, increases drilling speed and efficiency, resulting in improved productivity and cost-effectiveness.
Extended Lifespan: The superior wear resistance of the carbide button significantly prolongs its lifespan, reducing the frequency of replacements and minimizing downtime.
Superior Performance: The optimized design and exceptional hardness ensure consistent and reliable performance even in the most challenging drilling conditions.
Compatibility: The Parabolic Carbide Button is compatible with various drilling equipment and can be easily integrated into existing drilling systems.


After Sales Service:
Our company is committed to providing exceptional after-sales service to ensure customer satisfaction. We offer comprehensive technical support, including assistance with product selection, installation guidance, and troubleshooting. Additionally, we provide warranty coverage for the Parabolic Carbide Button, offering peace of mind and assurance of product quality.


FAQ:
Q: Can the Parabolic Carbide Button be used with any drilling machine?
A: Yes, the button is compatible with various drilling equipment and can be easily integrated into most drilling systems.


Q: How long does the carbide button last before replacement?
A: The longevity of the button depends on various factors such as drilling conditions and frequency of use. However, due to its exceptional wear resistance, it offers a longer lifespan compared to conventional drilling tools.

Q: Is technical support available for the product?
A: Absolutely! We provide comprehensive technical support to assist our customers with any queries or issues they may encounter. Our team is readily available to address your concerns and provide the necessary guidance.

Q: What warranty coverage is offered for the Parabolic Carbide Button?
A: We offer a warranty period for the button, ensuring its quality and performance. Please refer to our warranty policy for detailed information.

Q: Can the carbide button be resharpened?
A: While carbide is known for its hardness and durability, resharpening is generally not recommended. The button's design and shape are optimized for performance, and altering the original form may affect its effectiveness. It is advisable to replace the button when it reaches the end of its usable life.

What are tungsten carbide buttons for?
Tungsten carbide buttons have the properties of tungsten carbide, like high hardness, impact resistance, wear resistance, and so on, which makes them perform well in the mining, oil, and gas industry. Carbide buttons are used in rock drilling bits, as they are harder than the rocks being drilled.

Our Test lab and Equipment