Yg6 Yg18 Yg10 Tungsten Carbide Button Insert for Drilling Mining Industry

• Customization: Available
• After-sales Service: 6 Months
• Warranty: 6 Months
• Model NO.: Z141
• Certification: ISO 9001:2000
• Standard: AISI, ASME, ANSI, ASTM
• Surface Treatment: Polished
• Manufacturing Process: Customised
• Material: Tungsten Carbide, Cobalt
• Delivery Time: 15-20 Days
• Shipment: by Express/Air/Sea
• Hardness: Hra86.5-Hra91.5
• Trs: 2600-3000 N/mm3
• Application: Suitable for Oil & Gas Tricone Bits
• Grade: Yg6,Yg8,Yg10,Yg15,Yg18,Yg20.....
• Feature: High Hardness,Wear Resistant
• Transport Package: Cartons/ Wooden Cases
• Specification: ultra fine
• Trademark: oem&odm
• Origin: China
• HS Code: 8209009000
• Production Capacity: 99999PCS/Month

Product Description

Product Description

A cemented carbide button is a cutting tool used in various industries, such as mining and drilling, to cut, crush, and drill through hard materials. It is made of tungsten carbide, a material that is extremely hard and durable.

The cemented carbide button is attached to a drill bit or other cutting tool and is designed to withstand high temperature and high pressure conditions. The button is typically made up of several components, including the carbide tip, a steel shank, and a braze joint that holds the two together. Cemented carbide buttons are known for their longer lifespan, high accuracy, and excellent wear resistance.

Carbide mining button are widely used in oil drilling and snow ploughing equipment for snow removal. In addition, carbide button are also used in cutting tools and mining machinery, road maintenance and coal drilling tools. Tungsten carbide insert for mining are mainly used as quarrying tools in quarrying, mining and in tunnels and civil construction.

Uses: Carbide mining inserts have their unique working properties and are therefore widely used in equipment such as oil drilling and snow ploughing, snow ploughing machines.

They are also used for coal quarry drilling tools, mining machinery tools and road clearing snow removal and road maintenance tools. In quarrying


Advantage

Using original powder, which make the buttons has better bending strength and hardness.

Isostatic pressing machine ensure our carbide buttons has uniform density.

Ground and precise measurement to meet customers' strict tolerance requirements.

Strict quality check make each button has good performance and long working life.

Every batch product can be traced.

 

Product Parameters

Main Grade list

Carbide button are classified into different standard styles with P-type flat top bit, Z-type coin ball bit, X-type wedge bit, etc. According to different oilfield drilling machines, such as tooth bits, submersible bits and geological drilling tools.

Characteristics.
Cemented carbide button are widely used in mining and quarrying and cutting processes due to their high hardness, and can also be used in heavy excavator bits.

It is very important to select the right grade to match the using purpose, need to find the perfect balance between hardness and bending strength, we can offer experienced advice by considering the physical properties of the processing object, as well as the working condition for tools.
 

Grade	WC%	Co/Ni%	Physical and mechanical properties			Grain size μm	Recommended application
			Density g/cm3	TRS N/mm2	Hardness HRA
YG01	100	0	15.3-15.5	1200	95.5	0.3	Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X	96	4	15.0-15.2	1600	92.8	0.8-1.0	Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06	94	6	14.8-15.1	2500	90.0	1.2	Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X	94	6	14.8-15.1	2400	91.5	1.0
YG06A	94	6	14.8-15.1	2150	92.5	0.6-0.8
YG08	92	8	14.6-14.9	2700	89.0	1.2-1.6	Good general performance, used for usual wear - resistant parts, molds, general tools, etc
YG10.2	90	10	14.3-14.6	3800	91.8	0.7	Sub-fine tungsten carbide particles, good general performance
YG10X	90	10	14.3-14.6	4000	92.2	0.6	Ultra fine tungsten carbide particles, excellent heat resistance
YG11	89	11	14.3-14.7	2800	88.5	1.2-1.6	Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X	88	12	14.2-14.5	3000	89.5	1.0-1.2	Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15	85	15	13.8-14.2	3000	86.5	1.2-1.6
YG15X	85	15	13.8-14.2	4500	89.0	0.7	Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20	80	20	13.4-13.8	3100	85.0	1.0	Excellent wear resistance and toughness
YN06	94	6	14.5-14.9	2000	90.0	1.2	Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09	91	9	14.3-14.6	2300	89.0	1.2-1.6
YN11	89	11	14.0-14.3	2600	88.0	1.2

Size information
Here are the main size of our wedge carbide buttons, also we can make these buttons according to customers' drawings.

Wedge carbide buttons	Product name	Dimension
		Diameter(mm)	Height(mm)	height(mm)
	JC8290	8.2	9	6.5
	JC1016	10.3	16.2	9.2
	JC1118	11.5	18.5	10.5
	JC1217	12.2	17	9.8
	JC1421	14.3	21	11.2
	JC1623	16.2	23	12.0
	JC1724	17.2	24	13.0
	JC1930	19.2	30	16.0
	JC2842	28.3	42	15.5

 

Application

What are the Use and Applications of the Carbide Button?

Spherical Carbide Button

Mainly used for setting percussion bits for rock drilling, submerged drill bits and tooth wheel bits for oil drilling rigs, suitable for very hard rock formations.

Tapered Carbide Button

Used for setting percussion bits for rock drilling, submersible bits and tooth wheel bits for medium-hard formations.

Bullet (Parabolic) Carbide Button

For setting submerged percussion drills and tooth wheel bits for hard rock formations.

Flat Topped Carbide Insert

For use in dental wheel bits, diamond bits, gouge stabilisers, etc., to reduce surface wear on steel trouser bodies.

Spoon Shaped Carbide Button

Used for setting dental wheel bits, suitable for drilling soft rock formations at high speeds.

Wedge Shaped Carbide Button

For shaped submersible drills and tooth wheel bits for soft rock formations with high drilling speeds and low tooth breakage rates.

Packaging & Shipping

1.Carbide button mining in iron pail, 30kg/package Or one carton with carbide button, 20kg/pc.
2.Other package is accepted according to customer's requirement , customised.

Company Profile

Why choose us:
1. Experienced with new producing technology and facilities of surface treatment to improve hardness,corrosion resistance
erosion resistance with lower cost.
2. Customized service is available according to client's drawings or requirements.
3. Production lines entirely accord with International Quality Certification of ISO9001.
4. Factory direct sale with 20-30% price off.
5. More flexible production management with faster lead time.

Quality Control
We have a professional QC team follow to the System of ISO9001:2015, Covering the Raw Materials Incoming, Production Processes,Finished Products and Packaging to ensure high quality products output.

During production process, we adopt the advanced production system and modern technology to monitor all-round quality control from the raw material to final product.
1. Chemical component analysis of the raw material
2. Chemical analysis of the RTP powder
3. Physical property testing and deformation of the trial products
4. Testing the tolerance and deformation of the trial products
5. Testing the physical properties of every batch of the sintered products
6. Flaw detection of the molds and end products
7. Testing the size, precision and defects of the end products


What are round carbide inserts used for?
Carbide inserts are replaceable and usually indexable bits of cemented carbide used in machining steels, cast iron, high temperature alloys, and nonferrous materials. Carbide inserts allow faster machining and leave better finishes on metal parts.

How do you identify turning inserts?
Carbide turning inserts, like all other metal cutting tools, are identified with a series of letters and numbers. These refer to the Turning Tool ISO code system that provides a (relatively) simple way to identify carbide inserts.

How do I know what size carbide insert to use?
Always select a carbide insert size based on the specific application needs and space for cutting tools in the application. Relatively large insert size provides better stability. Heavy machining requires a carbide insert size of above IC 25mm.
 

FAQ

FAQ:

1.Q:What's your common incoterms used?
A:EXW, FOB, CIF, FCA.
2.Q:What is your payment terms ?
A:T/T 100% in advance Or 60% deposit, 40% before shipment. Negotiable based on customers' credibility and order amount.
3.Q:What is the lead time for carbide parts ?
A:Usually it is 35-45 calendar days based on order qty.
4.Q:How do you ensure products quality?
A:We have a strict quality process based on ISO9001-2015 and professional inspection tools such as metallographic examination, caliper, micrometer, thread gauge, 3D imaging instrument.
5.Q:Which countries do you trade with?
A:Our products are exported to USA, UK, Russia, India, Singapore, UAE, Iraq, Pakistan, Norway, Hungary, etc.